Archive for ‘Tools’

Mortise Pal

By , 3 March, 2010, No Comment

My desk has a lot of mortise and tenon joints.  I tried mortising with my drill press and regular drill bit, but that was tedious and not too satisfying.  After looking around on the web, I discovered a product call The Mortise Pal.

The Mortise Pal

The Mortise Pal

Although a bit on the pricey side, the reviews were excellent, and I have a bit more money than time these days, so I ordered one.

I used it to finish the mortising around the top joints of the desk and then I used it to mortise for all the stretchers or rails.  I would have to say that it is wonderful for the mortise part.  If you decide not to square out the ends with a chisel, the you don’t need to do anything more on the mortise side.

However, cutting the tenons means that you are going to have to round the ends of the tenons to fit that profile.  I see that as a drawback.

Mortise and Tenon

Mortise and Tenon Made With The Mortise Pal

On the website, the tool maker sells stock that is already rounded for loose tenon joinery.  I might try making those myself on the next project.  As stated earlier, I would say that is my only complaint.  I plan to do another blog later when my next project is underway.  I will let you know how that went.

Cutting Tenon

Cutting Tenon With Pull Saw

Thus far, all of the tenons have been cut with my hand saws.  This has taken a long time, but I the experience paid off in developing my skills with the saw.

Wabbits and Wrenches

By , 25 February, 2010, 1 Comment

During the fall and winter of ’72, I worked as a roustabout in the oil fields of Gillette, Wyoming.  I found myself without work in the southwest corner of the state, and a friend persuaded me to consider working in the northeast part of the state as a roustabout.  Hourly rates paled in comparison to the previous job, but the number of overtime hours allowed me to leave Gillette with a large roll of bills in my pocket.

Due to decent pay and the fact that college degrees are not required, a lot of fellas found their way in and out of the various crews in the area.  My crew seemed better than some, and I found myself amongst mostly decent, caring people.  A roustabout fixes things, and performs maintenance tasks that do not require a great deal of skills, but you use some unusual tools.

We serviced oil pumps, rigs, storage tanks and the connections between them all.  Big pieces of metal and three or four inch pipe requires big tools like adjustable wrenches, pipe wrenches and pipe cutters.  We once spent a whole week assembling a pipe line to bury underground.  That three inch pipe required two 36 inch pipe wrenches to screw together the pieces with couplings.  Our crew had two wrenches of that size, one aluminum wrench and one made of solid steel.  Skirmishes were fought to be first guy to the aluminum wrench, because wrestling the steel wrench all day proved exhausting.

During the slow periods, my favorite time in the oil fields, we drove around from one oil rig to the next to check and service the units.  As the weather changed from fall to winter, the pump areas were soon covered with about six inches of snow.  In all that snow, cottontail rabbits stick out like sore thumbs and their normal agility is greatly impaired.  As we discussed catching rabbits one day, I took the 15 inch adjustable wrench I was holding and flung it at the rabbit sitting about 20 feet away.  My aim was short, but the inertia behind the wrench carried it all the way to the rabbit.  We were stunned and elated at my success and prowess when wrench collided with the rabbit.

A lot of hungry critters roam the open hills of that part of Wyoming and we left it there for the first one on the scene.  I eagerly wanted to test my wrench flinging skills, and the hunt was on.  We quickly learned that a 15 inch wrench is lethal and very difficult for a rabbit to avoid in that much snow.

We  easily bagged several rabbits and one of the guys taught me how to field dress rabbits in seconds without a knife and without getting messy.  Our best intentions were to leave the freezing field dressed rabbits on the truck, and then take them home to eat at the end of the day.  That did not happen.  We then shifted our focus to the older, alcoholic on our crew who spent every evening in the bar, and most of his money on drinks for him and his girlfriend.  We knew that he did not eat well, and we determined to hunt down food, lots of food for our poor, suffering friend.

After securing a large cardboard box, we took our wrenches and hunted with renewed passion.  It truly took only a few days to fill that box half full of rabbits, and the weather was cold enough to keep them frozen on the back of the truck.

Our needy friend Bill spurned our gift.  We immediately returned to our senses and the joy of the hunt evaporated.  And thus ended a winter of wounding wabbits with wrenches.

We all misuse our tools from time to time, no matter how appropriate it seems at the moment.  If you think that a hammer solves everything, or that screwdrivers work the same as chisels and pry bars, you will miss the point.  I love having tools, and especially to possess the right one for the need.  Sometimes that takes forethought and sometimes it takes patience until you can acquire the right tool.  It is pure fun to use the right tool.  Take a moment right now, think about what you need, get online and buy it.

Just kidding of course, ask your spouse first.

Purple Mallet From Scraps

By , 20 February, 2010, No Comment

For quite some time I have been aware of the fact that I did not have a wooden mallet that I could use to pound on the chisels as I cleaned out the mortises.  Months ago, I had glued up some scraps of purpleheart wood and cut it into the shape I needed for the mallet head.

Mallot

Mallot in Construction

So, I took some other scraps of purple heart wood that I had that were shy of a half inch thick and glued them together.  the next morning, I drilled a hole in the mallet head and started shaping the handle so that the top of the handle would fit the hole.  One of these days I will buy a lathe, but not yet.

This actually turned out very nice, and I was quite pleased with the result.  I decided to roughly shape the rest of the handle so that it was comfortable and then use it for a while.  I figured that after I used it

Finished Mallot

Finished Mallot

some, I would know if the handle needed further adjustment.

I have used it now for several weeks, and the adjustments that I expected to make have not come.  In truth, I don’t do a lot of pounding, but the fit has been good thus far.  What I especially like is that the shape and angle seems very good and I never look at it before swinging.  It always hits well and is solid.